5-26
POWR
E
CRANKCASE AND CYLINDER BODY
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
CRANK CASE AND CYLINDER
BODY REMOVAL
Follow the left “Step” for removal.
Oil tank ass’y Refer to “OIL TANK” in chapter 4.
Oil pump Refer to “OIL PUMP” in chapter 4.
Carburetor ass’y Refer to “CARBURETOR REMOVAL” in
chapter 4.
Recoil starter ass’y Refer to “RECOIL STARTER”.
Magneto base ass’y Refer to “FLYWHEEL MAGNETO AND
MAGNETO BASE”.
Power unit Refer to “POWER UNIT REMOVAL”.
1 Clip 8
2 Drain less hose 1 200 mm
3 Drain less hose 1 310 mm
4 Drain less hose 1 360 mm
5 Drain less hose 1 240 mm
6 Bolt (with washer) 6 6 mm
7 Bolt (with washer) 8 8 mm
8 Crank case 1
9 Cylinder body 1
10 Dowel pin 2
CRANK CASE DISASSEMBLY
1 Bolt (with washer) 2 6 × 14 mm
2 Engine hanger 1
3 Bolt (with washer) 3 6 × 25 mm
4 Stay (left) 1
5 Bolt (with washer) 1 6 × 20 mm
6 Bolt (with washer) 2 8 × 25 mm
7 Stay (right) 1
8 Bolt (with washer) 1 6 × 14 mm
9 Fuel filter bracket 1
0 Collar 1 Oil injection model
A Plate washer 1
B Oil pump driven gear 1
C O-ring 1
NOTE:
Tighten the bolts in sequence and in two
steps of torque.
NOTE:
Film-coat the crank case mating surface
with Gasket Maker or equivalent.
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