Yamaha TW125 Manuel d'utilisateur

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Page 2

–2–CHASSIS SPECIFICATIONS/ELECTRICAL SPECIFICATIONSSPECItem Standard LimitFront suspensionFront fork travelFork spring free lengthFitting lengthSpring

Page 3 - FOREWORD

–3–12 Wire harness13 Front turn signal light lead (right)14 Indicator lead1 Brake hose2 Throttle cables3 Front brake light switch lead4 Right handleba

Page 4 - IMPORTANT INFORMATION

–4–1 Battery positive lead2 Starter relay3 Starter motor lead4 Ignition coil5 Throttle cable (pull side)6 Throttle cable (return side)7 Throttle cable

Page 5 - HOW TO USE THIS MANUAL

–5–C Clamp the wire harness, handle-bar switch lead (right), frontbrake light switch lead, clutchswitch lead, main switch lead,resonator hose and star

Page 6 - EAS00009

–6–CABLE ROUTINGSPECK Push the wire harness in be-tween frame and box.L Place the C.D.I. unit on the at-taching section of the left siderelay.M Route

Page 7

–7–1 Resonator hose2 Fuel hose3 Rectifier/regulator lead4 Thermo switch lead5 Sidestand switch lead6 Air filter case7 Breather hose8 Battery negative

Page 8

–8–G Clamp the C.D.I. magneto leadat the frame pipe bend and pointthe surplus part to the inner side,then cut it.H Clamp the sidestand switchlead.I Cl

Page 9 - SPECIFICATIONS

–9–T Place the speedometer cable inthe inner side.U After tightening screws, insertthe hose in the screw section.V Distortion should be within thisran

Page 10 - ELECTRICAL SPECIFICATIONS

–10–13 Rectifier/regulator14 Clamp (rectifier/ regulator lead)15 Handlebar switch lead (left)16 Clutch switch lead17 Clutch cable18 Starter cable19 Ne

Page 11 - CABLE ROUTING

–11–E Cover the naked part of rear turnsignal light lead (left) with thehose.F Clamp the wire harness and rearturn signal lead (right).G Pass the rear

Page 13

–12–CABLE ROUTINGSPECR Route the sidestand switch leadunder the cover connector.S Assemble so that the couplerand the lead are positioned low-er than

Page 14

–13–1 Turn signal switch2 Dimmer switch3 Horn switch4 Clutch switch5 Front brake switch6 Engine stop switch7 Start switch8 Main switch9 Neutral switch

Page 15

–14–1 C.D.I magneto3 Rectifier/Regulator4 Battery5 Main fuse11 Main switch16 C.D.I unit21 Meter light24 Hi-beam indicator light29 Tail/Brake light30 D

Page 16

–15–2. BatteryS Check the condition of the battery.Refer to “CHECKING AND CHARGING THEBATTERY” in chapter 3. (Manual No. :5EK1-AE2)Minimum open-circui

Page 17

–16–LIGHTING SYSTEMELECTester positive probe !brown/white Tester negative probe !white 12Tester positive probe !brown/white Tester negative probe !blu

Page 18

–17–FAULTY LIGHTING SYSTEMTRBLSHTGEAS00866TROUBLESHOOTINGFAULTY LIGHTING SYSTEMHEADLIGHT DOES NOT COME ONS Wrong headlight bulbS Too many electrical a

Page 22 - LIGHTING SYSTEM

1 C.D.I. magneto2 Neutral switch3 Rectifier/Regulator4 Battery5 Main fuse6 Starter relay7 Starter motor8 Right handlebar switch9 Start switch10 Engine

Page 23

FOREWORDThis Supplementary Service Manual has been prepared to introduce new service and data for theTW125 2003. For complete service information proc

Page 24

NOTE:WARNINGCAUTION:EB001000NOTICEThis manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers andtheir qualified mechanic

Page 25 - TROUBLESHOOTING

12576438EAS00007HOW TO USE THIS MANUALThis manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensiveexplanations of a

Page 26

2113579248623 24222018 191715141311 1210GENINFOSPECENGCARBELECCHASCHKADJTRBLSHTG16EAS00009SYMBOLSThe following symbols are not relevant to everyvehicl

Page 27

CONTENTSSPECIFICATIONSGENERAL SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHASSIS SPECIFICATIONS 1. . . . .

Page 29 - TW125 2003 WIRING DIAGRAM

–1–GENERAL SPECIFICATIONS/CHASSIS SPECIFICATIONSSPECSPECIFICATIONSGENERAL SPECIFICATIONSItem Standard LimitModel code 5RS3, 5RS4SSSCHASSIS SPECIFICATI

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